case study:
PROJECT BRIEF FILTER BASIN LINING
Amidst the upgrading process of a well-worn 35-year-old concrete basin, the contractor had initiated the removal of specific sections of the concrete walls to accommodate the installation of new troughs. Aware of the specialized concrete coatings expertise provided by ArmorThane, the company reached out for a reliable solution. Having witnessed the success of our previous work in safeguarding concrete tanks, they recognized our proven track record of delivering effective solutions to numerous clients.
CIENTS OBJECTIVE
The client’s primary objective was to modernize their concrete basin and improve its functionality. The upgrade required the removal of specific portions of the concrete walls to create adequate space for the installation of new troughs. Additionally, the client sought a reliable coating solution that would provide long-lasting protection against various environmental factors, such as water, chemicals, and physical damages.
OUR SOLUTION
By partnering with ArmorThane, the client achieved their objectives of upgrading the 35-year-old concrete basin and protecting it from potential damage. The application of polyurea coating provided the following key benefits:
1. Enhanced Durability: The polyurea coating offered superior durability, extending the lifespan of the concrete basin and reducing the need for frequent repairs or replacements.
2. Protection against Environmental Factors: The polyurea coating formed a seamless, impermeable barrier, safeguarding the basins against water intrusion, chemical corrosion, and physical abrasions.
3. Time Efficiency: ArmorThane’s expertise in polyurea application ensured a swift and efficient installation process, minimizing downtime and allowing the client to resume operations promptly.
The applicator ended the project by conducting tests on the polyurea applied substrate. This involved affixing 20mm dollies to the surface. After allowing the glue to set for 24 hours, the dollies were then drilled using a 20mm coring hole bit.
- Pull 1: 619psi (95% substrate, 5% cohesive failure in coating)
- Pull 2: 714psi (100% substrate failure)
- Pull 3: 488psi (100% substrate failure)
- Pull 4: 621psi (40% substrate, 60% adhesive failure between substrate and coating)
- Pull 5: 251psi (75% substrate, 25% adhesive failure between substrate and coating)
- Pull 6: 723psi (100% substrate failure)
Chad Faught, the Head of Sales at ArmorThane, expressed his satisfaction, stating, At ArmorThane, we take pride in providing not only a top-notch products but also a long-lasting solution that has proven its worth and will last the lifetime of these basins.
Case Details
Client Details
A water treatment plant in Georgia, USA
Service Provided
Upgraded and renewed multiple 35 year old water basins.
Project Timeline
5 Days spraying application,
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