INDUSTRIAL COATINGS

High-Performance Polyurea and Polyurethane Industrial Surface Protection

Polyurea and polyurethane industrial coatings restore and protect industrial structures and surfaces the world over. These high-performance solutions safeguard infrastructure, equipment, and industrial products from corrosion, abrasion, and chemical attack. They’re used on everything from factory floors to offshore oil rigs, providing corrosion protection and durability in some of the harshest operating environments. By forming tough, seamless barriers, industrial coatings extend the life of industrial assets and ensure reliability across a wide variety of industrial applications.

VERSATILE COATING SYSTEMS
FOR DIVERSE INDUSTRIAL APPLICATIONS

Industrial coatings come in a full range of coating systems tailored to different needs, each designed to solve specific, complex challenges. For example, specialized floor coatings for concrete floors and industrial wood coatings for timber fixtures create surfaces that resist heavy wear and chemical attack while maintaining their integrity. On structural steel in bridges and factories, multi-layer systems (often an epoxy coating base with a polyurethane topcoat) deliver outstanding corrosion resistance against weather and rust. Even aerospace coatings protect aircraft components from extreme temperatures and UV exposure.

In the energy sector, gas pipelines and offshore platforms rely on thick-film polyurea or epoxy linings for long-term corrosion protection in harsh, wet environments. Powder coatings are another example, applied to metal parts in factories for a durable, solvent-free finish. For any structure or surface, whether it’s a concrete coating sealing a containment pit in a wastewater plant or a common, everyday industrial flooring job, there’s an industrial coating designed for virtually any surface and every use case. The coatings industry has developed a wide variety of specialty coatings to meet every end-use need, so there’s a unique formulation for each equally unique environment so they can all benefit from a reliable protective layer.

ALL-PURPOSE PROTECTION:
PHYSICALLY DURABLE AND CORROSION-RESISTANT

The primary goal of any industrial coating is to provide long-lasting corrosion resistance and surface durability against mechanical stress. High-quality coatings act as a shield, preventing moisture, chemicals, salt spray, and more from reaching the underlying material. For example, if an industrial coating system is properly applied, a coating system on structural steel can fend off rust for decades to maintain the integrity of a building or bridge. Moreover, corrosion protection is especially critical in industries like wastewater treatment, where concrete and steel structures face harsh chemicals, and in marine settings, where saltwater would quickly corrode unprotected metal.

But beyond fighting rust, industrial coatings also guard against abrasion, impact, and wear. Hard epoxy and polyurethane floor coatings withstand constant forklift traffic and chemical spills. Some formulations are engineered to handle extreme heat or cold, while others provide fire resistance or anti-static properties. But all of this is only possible with meticulous surface preparation; proper surface preparation is essential for coating performance. Techniques like sandblasting are often used to clean and roughen surfaces before application, supporting superior adhesion and a longer lifespan for the protective layer. With the right product and application, industrial coatings can solve complex problems such as chemical exposure, thermal shock, and mechanical stress, and the result is safer operations, lower maintenance costs, and reliable performance, even in harsh conditions.

INNOVATIVE COATING TECHNOLOGIES
DRIVE A MORE SUSTAINABLE FUTURE

Continuous innovation in coating technology is yielding products that contribute to a sustainable future. Modern polyurea and polyurethane coatings are 100% solids with negligible VOC content – an innovative coating formulation that yields minimal emissions and a safer work environment – and they cure much faster than traditional paints, which reduces downtime for industrial facilities. Liquid coatings now have higher solids content and specialized polymers for better coverage in one coat, while powder coatings offer a durable, solvent-free option, but their use is far more limited.

Manufacturers continue to roll out new products with innovative technology that boosts durability and efficiency. In the energy solutions sector, advanced coatings insulate pipelines and equipment for oil, gas, and power facilities, while weather-resistant finishes protect wind turbines and solar farms – improving safety and longevity for both conventional and renewable energy assets. Every breakthrough in the industrial coatings field brings us closer to a more sustainable future by reducing waste and conserving resources. A longer-lasting coating means fewer repainting cycles and less material used over time. Case study after case study shows that investing in high-performance coatings yields long-term savings and environmental benefits, and as industries worldwide push for sustainability, protective coatings are evolving to meet these goals without sacrificing performance.

ARMORTHANE:
GLOBAL REACH, RENOWNED EXPERTISE,
AND LIFETIME SUPPORT

Selecting and applying the right coating requires expertise and reliable technical support. Top providers in the coatings industry have years of experience and offer more than just products – often acting as both product manufacturers and consultants – to ensure each end-use gets the best outcome possible. We experts can even develop custom formulations when off-the-shelf products won’t suffice. And because the industrial coatings sector has a global reach, with projects spanning North America and beyond. In the United States, every industry relies on protective coatings to keep operations running smoothly. Meanwhile, global leaders in coating manufacturing continue to innovate, creating higher-performance materials that set new standards for durability and environmental compliance.

So when it comes to protecting valuable assets, choosing a trusted partner is just as important as choosing the right formulation. ArmorThane is a trusted provider of industrial coatings solutions, backed by decades of extensive experience. We offer a full range of polyurea and polyurethane products, supported by robust technical support and customer service. Our high-quality coatings help industries large and small solve complex problems – from corrosion under insulation to heavy-duty waterproofing – coating the way for a more resilient and sustainable future. If you want to partner with ArmorThane, all you need to do is give us a call or fill out our contact form, and we’ll be with you faster than our formulations cure (yes – that fast!).

FAQ FREQUENTLY ASKED QUESTIONS

WHAT ARE INDUSTRIAL COATINGS?

Polyurea and polyurethane are related technologies, but polyurea cures much faster and tends to be more flexible. It forms a durable, rubber-like layer that can bridge cracks and withstand heavy impacts. Polyurethane coatings cure more slowly but can create tough, often glossy finishes with strong UV resistance. Both are high-performance choices; the best option depends on project requirements.

In Which Industries Are Industrial Coatings Commonly Used?

Industrial coatings are used across nearly every sector. Oil and gas companies coat gas pipelines, tanks, and offshore platforms to prevent corrosion. The transportation industry protects ships, railcars, and commercial vehicles with durable finishes. Even food-processing and pharmaceutical plants apply specialty coatings on equipment and floors, creating high-performance flooring that maintains sanitary, safe conditions.

How Do Industrial Coatings Contribute To A Sustainable Future?

Industrial coatings promote sustainability by extending the lifespan of structures and equipment, which reduces the need for replacements and saves raw materials. Many advanced formulations have low or zero VOC content and produce less waste over time. Some specialty coatings even improve energy efficiency by reflecting heat. In short, these high-performance coatings protect both valuable assets and the environment.

GET STARTED WITH ARMORTHANE

ArmorThane is your one-stop-shop for everything polyurea and polyurethane! With over 35 years in the industry as full-service providers, we’ve spent decades providing specialty formulations for industrial coatings. Our high-performance polyurea and polyurethane industrial coatings offer tailored solutions to address your specific challenges, and with our commitment to quality and service, we’ll help ensure that every project achieves results that exceed all expectations. Connect with us to learn more about how we can transform your business, and get started on your next project today!

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ArmorThane has built a strong reputation over the past 30 years for producing high-quality, durable protective coatings.

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ABOUT THE AUTHOR

TYLER GLECKLER

I am a chemist with a specialization in nanotechnology and applied materials chemistry. My work has focused on the characterization of optoelectronic materials, namely including semiconductor nanocrystals.

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Automotive

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Industrial

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PROTECTIVE COATINGS

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